Upgrade your pump control panel without replacing the pumps
Most pump failures announce themselves long before they happen — a dry run nobody logged, a motor drawing more current each month, a set cycling every ninety seconds because the pressure switch drifted. A conventional panel can't tell you any of it. We supply, install and commission the Titan Pump Controller on your existing pump sets across Delhi NCR.
- Universal fitment
- Dry-run protection
- Installed & commissioned
- AMC available
What you get that a conventional panel can't give you
It replaces the starter and pressure switch in the panel you already have, and adds protection and monitoring that a contactor and a relay stack cannot.
Dry-run protection that actually works
Most dry-run trips rely on a single signal and either nuisance-trip or miss the event. This one cross-checks under-power against low suction pressure and loss of differential head before it acts.
You find out before the pump fails
Running hours, start counts, power draw and differential head are logged continuously. A motor drawing more current month on month, or a set short-cycling on a drifted pressure switch, shows up as a trend instead of a breakdown.
Full electrical protection built in
Single-phasing, phase unbalance, over and under voltage, over-current and locked rotor — handled by the controller rather than by a separate relay stack in the panel.
Start, stop and check it from your phone
Live status, alerts and remote start/stop through the app, over the site WiFi or Ethernet. Useful when the pump room is three floors down and nobody wants to go and look.
Fits your existing pumps
It replaces the starter and pressure switch in the panel you already have. Universal fitment — it isn't tied to any pump make or model.
Installed in a normal maintenance window
A single-pump changeover is typically done within a working day, including sensor fitting, wiring and commissioning.
Supplied, installed, commissioned and serviced by us
Tech OVN builds it. We survey the site, fit it, prove it works on your duty point, and look after it afterwards.
Site survey
We look at the existing panel, the starter type, the motor rating and the pipework before quoting — so what arrives on site actually fits.
Supply and installation
Controller, pressure sensors, glands and wiring supplied and fitted by our own electricians. No coordination between three vendors.
Commissioning and handover
Sensor ranges set to your duty point, protection thresholds configured, dry-run logic proven on site, and your team shown how to use the app before we leave.
Service and AMC
Annual maintenance contracts including sensor checks and recalibration. Spare sensors and controllers held locally.
Full specification
Manufactured by Tech OVN. If you need the integration detail — register maps, protocol payloads — the manufacturer publishes a full communication guide.
Electrical & metering
| Phases | Single-phase and three-phase (3-phase 4-wire / 3-wire) |
|---|---|
| Voltage | 57.7 V to 277 V per phase — covers 220/230/240 V and 400/415/480 V systems |
| Current | Direct up to 100 A, or CT-operated with CT primary 10 A – 1000 A |
| Metering accuracy | Class 0.5S active (IEC 62053-22) — the same metering engine as the Titan meter |
| Measured | Per-phase V, I, kW, PF, frequency and kWh, plus running hours and start counts |
Hydraulic sensing
| Pressure inputs | 2 × pressure sensors — suction (before pump) and discharge (after pump) |
|---|---|
| Signal type | 4–20 mA / ratiometric — sensor range selected to suit the application |
| Derived values | Differential head, dead-head detection, cavitation / low-suction warning, leak detection |
| Level input | Optional float or 4–20 mA level sensor (3rd input) for tank or sump control |
Control & protection
| Pump switching | Control relay output drives the pump contactor — DOL or star-delta starter |
|---|---|
| Protection | Single-phasing, unbalance, over/under-voltage, over-current, locked-rotor, dry-run |
| Dry-run logic | Multi-signal — under-power combined with low suction pressure and loss of differential head |
| Auto-restart | Configurable retry count, delay and lockout after repeated faults |
Connectivity
| WiFi | Built-in 2.4 GHz (802.11 b/g/n) |
|---|---|
| Ethernet | Built-in 10/100 port — Modbus TCP, no serial gateway |
| RS485 | 2-wire bus — Modbus RTU to a BMS / SCADA / PLC |
| Cloud & app | Live monitoring, alerts and remote start/stop via the app |
| Firmware | Over-the-air (OTA) updates |
Manufactured by Tech OVN, our sister company within the OVN Engineers group. Trading Engineers is the supply, installation and service partner for Delhi NCR.
Typical installations
General service pumping duties in commercial and residential buildings.
- Hydro-pneumatic and booster sets
- Overhead tank transfer pumps
- Sump and dewatering pumps
- Cooling tower and condenser water pumps
- Process and utility transfer duties
- Duty-standby pump pairs
Not intended for fire pump installations — those carry their own statutory requirements. See our fire pump packages instead.
Frequently asked questions
Will it work with my existing pumps?
Yes — fitment is universal rather than tied to a particular pump make. What matters is the electrical envelope, not the badge on the pump: it suits single-phase and three-phase sets, 57.7 V to 277 V per phase, with direct connection up to 100 A or CT-operated above that. If you tell us the motor rating and starter type we will confirm the fit before quoting.
Is this for fire pumps?
No. The Titan Pump Controller is intended for general service pumping — booster sets, transfer pumps, sump and tank duties. Fire pump installations are governed by their own statutory requirements and are a separate conversation; talk to us about fire pump packages instead.
Do you install it, or do I need my own electrician?
We install. Our own electricians carry out the panel work, fit the pressure sensors and commission the controller. Supply-only is available if you have a contractor you prefer to use, but most customers take supply-and-fit because sensor placement and threshold setting are where these installations go wrong.
How long does installation take, and does the pump have to stop?
A single-pump changeover is typically completed within a working day. The pump does need to be off while the panel work is done, so we schedule it into a normal maintenance window. For buildings that cannot lose supply we work around a duty-standby changeover so one pump stays available.
What happens if a sensor fails after installation?
Pressure sensors are a wearing item and we hold spares locally. Replacement is a short visit — swap the sensor, re-enter the range, verify the reading. Sensor checks and recalibration are included in our annual maintenance contracts.
Can it talk to our building management system?
Yes. It speaks Modbus RTU over RS485 and Modbus TCP over Ethernet, so it drops into an existing BMS, SCADA or PLC without a gateway. Your BMS integrator can read live values and status directly.
Who manufactures it?
The Titan Pump Controller is designed and manufactured in India by Tech OVN, our sister company within the OVN Engineers group. Trading Engineers supplies, installs, commissions and services it.
Book a pump room survey.
We'll look at your panel, starter and duty point, and tell you what the changeover involves before you commit.